Latex Mattresses conform to the contours of the human body, creating a cushion in which no pressure points are built up during rest.
Because of its unique properties, only natural latex provides your body restless-free nights of sleep. You don’t wake up with aches and pains caused by insufficient support or stiffness and pain created by inadequate pressure relief. This unique and natural material is remarkable not only for short term benefits, but also for its ability to withstand the test of time.
INNATURE Latex mattresses cores
Here is the description of the production process for Natural Latex from our supplier:
Our Process
Vulcanizing – Heat is applied to cure the foam to allow the latex particles to bond as the mattress core or pillow is baked into a solid state.
Washing – Once the mattress and pillows are solidified they are stripped off the moulds and washed. This removes the soap residues and any other chemical and improves product durability.
Drying – The mattress core or pillow is slowly run on a conveyor belt through the dryer, which evaporates all the water.
Quality Testing – All products are tested for hardness and density using hardness testers and density meters. Items are also hand-inspected for visual and physical defects, trimmed and individually weighed to ensure exact specifications are met.
Fabrication – Cores are cut as per customer requirements to get pin core sheets, convoluted sheets, etc.
Our suppliers use the finest raw materials sourced directly from their fully owned plantations in Sri Lanka, which have Organic certification.
We use authentic natural rubber (100% polymer). No petroleum chemical, synthetic fillers, ash or chalk are used in production.
We use the Dunlop & Talalay process. Delayed action is the key to the success of this process. This means that gelling agents such as sodium silicofluoride are used to prevent quick gelation. While the product is being stripped (removed) off the mould it should contain a high quantum of water. The presence of water prevents the mattress being torn further, enhancing the stripping process. The gelling starts to occur when the PH scale indicates between 8-9, and finally gets gelled between 7-8. This is the PH equilibrium for gelation.
Foaming of the Latex is done mechanically through a machine. Air is incorporated into a system for this exercise. By changing the ratio of latex and air, the required density of the foam is achieved. This is why the Dunlop process is most suitable for manufacturing 100% Natural Latex foam. The process is environmentally friendly and no toxic chemicals are emitted while in production.
Due to the Natural application and sensitivity of the product, today’s consumer has become even more accustomed to Latex foam than ever before. 100% Natural Latex foam today has overtaken its synthetic foam predecessor. The process used is unique thus creating a product that generates supreme comfort to the consumer.
They adhere to international standards approved by international independent institutions to ensure customer confidence and high quality.